The Complete Guide to Warehouse Racking Solutions.
Efficient warehouse storage is a vital component of any successful supply chain operation. For supply chain professionals and warehouse managers, finding the right racking systems can optimise workflows, maximise space, and ultimately, drive profits.
This comprehensive guide will explore different types of warehouse storage systems, including pallet racking, warehouse shelving, and more. It will also help you select the solution best suited to your operations. We’ll also discuss how trusted partners like Balloon One and cutting-edge solutions by Körber (now Infios) can help streamline your warehouse operations.
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Introduction to Warehouse Racking Solutions.
Warehouse racking systems are engineered structures that enable the optimal storage and arrangement of goods. They play a pivotal role in boosting efficiency and ensuring easy access to inventory. Selecting the right systems is essential for maintaining productivity, especially in industries with high storage demands like retail, e-commerce, and manufacturing.
Why Efficient Storage Matters
Efficient storage solutions are more than just a warehouse necessity; they contribute directly to:
- Maximising Space: Effective systems utilise vertical space and improve overall storage density.
- Improving Workflow: Easy access to goods reduces pick times and increases productivity.
- Reducing Costs: Optimised storage lowers operational costs by minimising waste and improving efficiency.
Overview of Different Types
From storing small items to accommodating heavy loads, there’s a racking system for every need. The next section provides an in-depth look at the various options available.
Types of Warehouse Racking Systems.
Pallet Racking
Pallet racking is a popular and versatile storage system designed for pallets. It allows for bulk storage while maintaining quick accessibility and adaptability for various item sizes.
Common Racking Systems for Pallets
- Selective Pallet Racking
Offers direct access to all pallets, making it ideal for warehouses needing high SKU (Stock Keeping Unit) quantities.
- Drive-In Racking
Suitable for high-density storage. Pallets are stored on rails and forklifts drive into the racking system for access.
Considering Drive-In systems? Researching prices is key. Vehicle compatibility and load capacity heavily influence drive-in pallet racking prices.
- Push-Back Racking
Uses inclined rails to store pallets on a “last in, first out” basis.
- Pallet Flow Racking
A dynamic system that uses gravity rollers to move pallets through the system for “first in, first out” access.
Warehouse Shelving
Warehouse shelving systems cater to light to medium-sized loads, making them ideal for small-scale storage or items requiring quicker manual picking.
- Boltless Shelving is versatile and easy to assemble, offering flexibility for growing operations.
- Steel Shelving provides durability and strength for heavier loads.
Small Systems
For stores or small-scale operations, small racking systems are cost-effective, compact, and allow for efficient organisation. They are perfect for environments with limited storage space.
Additional Types
- Cantilever Racking for long or oversized items like pipes and steel beams.
- Mezzanine Racking for using vertical warehouse space by adding an extra floor above existing inventory.
- Pallet Rack Moving Systems (Mobile Racking) to maximise space utilisation by enabling racking to slide and eliminate unnecessary aisles.
Factors to Consider When Choosing Racking.
Selecting the ideal solution depends on several factors unique to your operation:
Warehouse Size and Layout
Assess both horizontal and vertical space. High-density systems like drive-in racking are suitable for warehouses with limited floor space.
Types of Goods Stored
The nature of your inventory plays an integral role. For example:
- Lightweight Goods are best suited for shelving systems.
- Heavy Pallets require robust pallet racking solutions.
Budget Considerations
While upfront costs are a factor, consider long-term benefits such as durability, efficiency, and adaptability. Systems like pallet rack moving systems may require higher initial investment but yield significant space-saving returns.
Working with Experts Like Balloon One.
Who are Balloon One?
Balloon One is a leading supply chain technology provider with almost two decades of experience delivering tailored solutions to optimise warehouse operations. Their partnership with Körber ensures they offer top-tier warehouse management systems (WMS).
Services Offered
Balloon One provides end-to-end solutions across:
- WMS (e.g., Körber’s scalable warehouse management solutions).
- ERP (Enterprise Resource Planning) for business and inventory management.
- AMR (Autonomous Mobile Robots) for automation.
- TMS (Transportation Management Systems) for outbound logistics optimisation.
Client Success Stories
Top brands like Moonpig and Virgin Wines have employed Balloon One’s services to revolutionise their supply chain operations, cutting costs while improving accuracy and efficiency.
How Körber’s Solutions Can Enhance Your Warehouse.
Overview of Körber
Körber is a renowned name in warehouse management with a focus on adaptability and scalability for SMBs and beyond.
Key Features
- Customisation
Körber’s advanced workflow engine allows businesses to tailor their warehouse management experience without the need for complex coding.
- Automation
Automated workflows ensure processes like replenishment and picking are optimised, reducing manual labour costs.
- Cloud-Based Training
Simple, cloud-delivered training videos enable warehouse teams to quickly gain expertise.
- Integration
Körber’s solutions integrate seamlessly with popular ERP systems like SAP, Microsoft, and NetSuite, allowing for a unified operation.
Benefits of Integration
By combining racking solutions with automation and data-driven technology like Körber WMS, businesses can:
- Optimise inventory control.
- Gain real-time analytics for improved decision-making.
- Scale warehouse operations as they grow.
Optimise Your Warehouse Today.
Warehouse racking is no longer a one-size-fits-all solution. From enhancing efficiency with pallet racking to rethinking storage with mobile systems or smaller solutions, every business has unique requirements.
By working with experts like Balloon One and leveraging scalable solutions from Körber, you can optimise workflows, reduce costs, and stay competitive in today’s fast-paced market.
Looking to get started with the perfect solution for your warehouse? Contact us or book a call today to explore tailored insights for your operation.
Download our free guide now.
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